High angle & Displacement 6DOF

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Re: High angle & Displacement 6DOF

Postby DoctorD » Thu 25. Sep 2014, 12:45

Performance and capacity are tricky words to use in this context Riton :)

Performance has to do with mechanical efficiency, and yes, will surely vary between types and manufacturers of gearboxes and will correlate between power in (motor) and power out (torque arm).
Capacity, i.e. the maximum torque capacity that a given gearbox can tolerate before failure (of some kind), will be directly attributed to the strength of the gearbox housing, attachment points, inner gears/teeth, output shaft, output bearings and shear key.

With respect to payload (maximum/optimum mass that can be supported) the limiting factor with most of the systems presented is the ultimate strength of the gearbox.
That said, it all depends on exactly what kind of speed and frequency the user expects from the system, which are subjective qualities. Speed and frequency will be determined predominantly by motor power, gearbox efficiency, controller signal speed and electrical control power.

With regards to you specifying a larger gearbox, I couldn't agree more. Obviously money becomes a factor, but it is always nice to have more capacity than less :P

I went pretty "all-out" with mine. Going for the larger RV90 gearbox frame with hardened stainless steel working gear (instead of carbon steel). They are each rated at 480Nm continuous torque.
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Re: High angle & Displacement 6DOF

Postby DoctorD » Sun 28. Sep 2014, 16:41

Wow, that was a busy weekend...
Saturday started with the drill press. With over 100x 12mm holes to get through, it was only going to be a matter of rolling up the sleeves and getting on with it.
Eventually, I ended up with a set of pieces - ready for welding.

A few practice runs with my mig welder and I was off and welding the frame. Several hours later (plus a bit of grinding and JB weld to neaten things up a bit) I had a frame!

Starting late on the Sunday, I started to prep the pieces for painting. The first list on the agenda being a coat of etch-primer (after a good cleaning with wax & grease remover).

...and (thanks to the wonder of the internet) the whole weekend's work is magically completed in a few short sentences and images!

Now, if only it were that easy :D
...at least my drive components wanted to give me a high five (or a 12 horsepower salute) for the effort :lol:
Last edited by DoctorD on Mon 29. Sep 2014, 04:14, edited 1 time in total.
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Re: High angle & Displacement 6DOF

Postby Riton » Sun 28. Sep 2014, 16:50

Very cool, very nice, nice finish, I love your work!
I can not wait to see nice video on the move!
what is the speed in rpm in engine output?

Edit:
Oh, ok i see 30 RPM , good !!
like me on my 4DOF
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Re: High angle & Displacement 6DOF

Postby DoctorD » Mon 6. Oct 2014, 14:56

...and the weekend is over
I've been beavering away on the sim for the last week. So much so that I've neglected my posting duties.
There's been so many 'little' things that I've been doing that it would be hard to convey. Let's just say that almost every verb that can be applied to a project like this, I've been doing it :)

Almost everything is made and ready to be assembled.


The electronics enclosure is almost complete. The only remaining connections being those between the VFDs and Thanos' board.




Following that, it will be time to start testing the motors & sensors via the AMC1280USB.

Hands up if anybody recognises what I managed to use for the sensor mounts? ;)


basically, I'm really looking forward to next week's progress...
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Re: High angle & Displacement 6DOF

Postby Riton » Mon 6. Oct 2014, 15:53

it's coils cables
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Re: High angle & Displacement 6DOF

Postby DoctorD » Mon 6. Oct 2014, 15:56

10 Points to the man above :D

Correct you are my friend. At 50 cents each I could never complain :P
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Re: High angle & Displacement 6DOF

Postby Stevant1 » Thu 9. Oct 2014, 02:26

Hey Doc,

I got my platform up and running. Timber holding up well. My HEIM joints are not as smooth as I like. They bind a little more than they should. What ball joints are you using? I want to find a very free moving joint if possible. These are made for a truck and the resistance for that purpose makes sense but we need free movement....any suggestions?

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Re: High angle & Displacement 6DOF

Postby Riton » Thu 9. Oct 2014, 08:13

must put oil.
if they are too soft, they will take the games.

it will become softer with time and oil
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Re: High angle & Displacement 6DOF

Postby Riton » Thu 9. Oct 2014, 22:23

news ? vidéo ??
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Re: High angle & Displacement 6DOF

Postby DoctorD » Sun 12. Oct 2014, 07:10

Sorry Riton,
I have been super busy with cleaning up the work area where I will be assembling the simulator. It's nearly taken a full week to move, clean, arrange, move, clean and move some more... and eventually end up with a nice and tidy work area that I can use for the final build.

On the plus side I have been able to make some long needed modifications to the CNC machine (which will come in handy when it comes time to build the various cockpits for the simulator).

As of tonight I will be trying to get X-Sim to talk to the AMC1280USB and, subsequently, the test motor.

I'm sure videos will follow :)

Thank you very much for the follow up. It's always good to know that someone is keen to see my progress.
Best regards,
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